3-layer E flute corrugated box ww011

Structure

This corrugated mailer box features a standard tuck-end closure with auto-bottom base for instant setup and secure sealing without tape. Developed as a versatile e-commerce shipping container, the rectangular form accommodates a wide range of products—from apparel and beauty items to small electronics and accessories—while delivering sufficient rigidity and stacking strength for single or multi-item orders in fulfillment centers and last-mile delivery.

Surface & Visual Design

The exterior is direct-printed using four-color CMYK combined with screen printing for a deep black logo that stands out with sharp, opaque coverage and tactile ink buildup. The overall surface remains predominantly neutral with the black logo providing focused brand identification. Matte varnish protects the print, yielding a non-glare finish that resists scuffs, light moisture, and handling marks during transit. The interior is lined with white cardstock printed in full four-color CMYK featuring black and green graphics, creating a clean, branded unboxing backdrop that contrasts sharply with the exterior.

Materials & Construction

Constructed with 3-layer E-flute corrugated board as the core for balanced cushioning, compression resistance, and low shipping weight. The exterior receives direct printing (CMYK + screen for logo) on the kraft linerboard for durability and cost efficiency. The interior is laminated with 250g white cardstock for smooth, high-quality four-color reproduction of black-green patterns. Die-cutting and creasing are executed with high precision to produce sharp folds, reinforced tuck flaps, and clean edges without flute crush. Glued seams and corner reinforcements form a durable, one-piece corrugated packaging structure that withstands stacking, drops, vibration, and repeated logistics handling.

Insert & Protection

Internal dimensions are sized for flexible e-commerce use, typically fitting polybags, bubble mailers, or direct product placement with minimal void fill. The E-flute layers provide inherent shock absorption to protect contents from transit impacts. The printed white cardstock lining offers a hygienic, branded interior while optional die-cut corrugated partitions or kraft paper void fill can secure irregular items and prevent movement, maintaining package integrity from fulfillment center to customer doorstep.

Unboxing Experience

The tuck lid opens cleanly, exposing the contents against a vivid black-and-green printed white cardstock interior. The exterior's understated surface with the bold black screen-printed logo creates a professional, brand-focused first impression that feels clean and premium upon arrival. The contrast between the simple outer black logo and the lively interior graphics delivers a thoughtful, layered reveal that reinforces quality and attention to detail—key qualities in modern e-commerce packaging.

Customization Options

Box dimensions, tuck flap style, auto-bottom reinforcement, interior printing layout, logo placement, and screen-print color options can be adapted to different e-commerce product categories and brand guidelines. Corrugated flute type, exterior CMYK + screen printing details, interior white cardstock weight, black-green tone variations, and lamination alternatives remain fully adjustable. This supports production of custom corrugated boxes, corrugated packaging, corrugated mailer boxes, custom corrugated shipping boxes, and sustainable e-commerce packaging solutions tailored for high-volume fulfillment.

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