3-layer E flute 2 piece corrugated toy box ww020

Structure

This two-piece corrugated box consists of a separate base tray and lid, both formed from flat blanks with straight walls and no glue flaps for simple assembly. Developed as a versatile e-commerce shipping container, the rectangular form accommodates diverse product categories—from apparel and footwear to small electronics, beauty sets, or gift items—while providing sufficient depth and stacking strength. Dual side-mounted plastic handles (reinforced PP or PE rings) are integrated into the lid and base side walls, allowing easy carrying by hand for customer pickup, returns, or in-store transport.

Surface & Visual Design

The box is laminated with coated paper on the exterior, printed in full four-color CMYK to achieve a clean, brand-neutral finish that suits a wide range of e-commerce merchants. The coated paper surface receives matte lamination for a non-reflective, fingerprint-resistant finish that resists scuffs, light dirt, and handling marks during transit, maintaining a fresh, high-quality appearance upon arrival. The overall design remains simple and professional, offering excellent contrast for carrier labels, barcodes, or minimal branding while emphasizing functionality and reliability.

Materials & Construction

Constructed with 3-layer E-flute corrugated board as the core for optimal cushioning, compression resistance, and lightweight performance—critical for cost-effective shipping. The exterior is laminated with coated paper for superior print quality and smooth matte lamination adhesion. Die-cutting and creasing are executed with high precision to produce sharp folds, clean straight walls, precise handle cutouts, and reinforced plastic ring insertion points without flute crush or delamination. Each piece is formed separately for durability and easy nesting during storage, with glued seams and corner reinforcements ensuring structural integrity.

Insert & Protection

Internal dimensions are sized for flexible e-commerce use, typically fitting polybags, mailer envelopes, bubble wrap, or direct product placement with minimal void fill. The E-flute layers provide inherent shock absorption to protect contents from transit impacts. The side plastic handles are securely anchored through die-cut slots with reinforcement patches to distribute carrying load evenly. Optional die-cut corrugated partitions or kraft paper void fill can secure irregular items and prevent movement, maintaining package integrity from fulfillment center to customer doorstep.

Unboxing Experience

The lid lifts off smoothly, revealing contents in an orderly, protected state. The matte laminated coated paper exterior with clean four-color printing creates a professional, understated first impression that feels premium and brand-safe upon arrival. The integrated side plastic handles add practical convenience, allowing effortless carrying, while the sturdy E-flute construction conveys reliability and thoughtful design—qualities highly valued in modern e-commerce packaging.

Customization Options

Box dimensions, lid height, wall style, plastic handle material/color/placement, internal divider layouts, and printing configurations can be adapted to different e-commerce product categories and order profiles. Corrugated flute type, coated paper weight, matte lamination finish, and minimal branding accents remain fully adjustable. This supports production of custom corrugated boxes, corrugated packaging, custom corrugated shipping boxes, and sustainable e-commerce packaging solutions tailored for high-volume fulfillment.

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