3-layer E flute corrugated box ww007

Structure

This corrugated mailer box features a standard tuck-end closure with auto-bottom base for rapid assembly and secure sealing. Tailored specifically for apparel products such as folded t-shirts, hoodies, scarves, or lightweight accessories, the rectangular form provides sturdy, protective containment with 3-layer E-flute corrugation to cushion against compression and impacts during e-commerce shipping, warehouse storage, and retail distribution.

Surface & Visual Design

The box is laminated with coated paper on the exterior, printed in full four-color CMYK to produce a vibrant, solid red dominant tone with subtle gradients, clean brand graphics, and minimal accents that evoke energy, passion, and premium fashion appeal. The rich red covers all panels for bold shelf presence and strong brand recognition, while white or black text elements ensure high legibility for sizing, care instructions, and logos. Matte lamination is applied over the coated paper, delivering a smooth, non-reflective finish that resists fingerprints, scuffs, and minor abrasions while intensifying the deep red color depth.

Materials & Construction

Constructed with 3-layer E-flute corrugated board as the core for excellent compression strength, lightweight resilience, and inherent cushioning suitable for apparel protection. The exterior is laminated with coated paper for superior print quality and a refined surface feel. Die-cutting and creasing are performed with high precision to create sharp folds, reinforced tuck flaps, and clean edges without flute crush or delamination. Glued seams and corner reinforcements form a durable, one-piece corrugated packaging structure capable of withstanding stacking, drops, and repeated handling in logistics environments.

Insert & Protection

Internal dimensions are calibrated for a snug fit around folded apparel or flat-packed items, with the E-flute corrugation providing natural padding to prevent creasing or fabric damage. Optional die-cut corrugated inserts, tissue paper wraps, or cardboard dividers can be added to maintain shape, separate multiple pieces, and avoid direct contact with printed surfaces, minimizing the risk of ink transfer or abrasion during transit and storage.

Unboxing Experience

The top tuck flap opens smoothly, revealing the apparel neatly arranged within the protective corrugated interior. The bold red exterior with vivid four-color printing and matte laminated coated paper creates an immediate, energetic first impression that feels vibrant and premium. The sturdy fluted structure combined with the rich red tone delivers a confident, fashion-forward reveal that emphasizes quality and excitement, aligning perfectly with apparel products’ emphasis on style, comfort, and brand appeal.

Customization Options

Box dimensions, tuck configurations, internal insert layouts, and printing configurations can be adapted to various apparel types, sizes, and folding methods. Corrugated flute type, coated paper weight, red tone variations, lamination type, and branding accents remain fully adjustable. This supports production of custom corrugated boxes, corrugated packaging, corrugated mailer boxes, custom corrugated shipping boxes, and sustainable e-commerce packaging solutions in similar retail and fashion applications.

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