5-layer B C flute corrugated fruit box ww021

Structure

This two-piece corrugated box consists of a separate base tray and lid, both formed from flat blanks with straight walls and no glue flaps for simple assembly. Engineered specifically for fruit e-commerce shipping, the rectangular form accommodates standard fruit trays, clamshells, or loose-packed items like apples, citrus, berries, or exotic fruits. The 3-layer B-flute corrugation provides superior compression strength and cushioning to protect soft fruit from bruising during long-distance transit, cold-chain logistics, and multi-point handling.

Surface & Visual Design

The box is laminated with coated paper on the exterior, printed in full four-color CMYK to achieve fresh, appetizing fruit imagery, brand graphics, and product information with high color fidelity. The coated paper surface receives matte lamination for a non-reflective, fingerprint-resistant finish that resists moisture spots, light scuffs, and handling marks during refrigerated transport, while maintaining a clean, premium appearance upon arrival. The overall design emphasizes natural freshness and appetite appeal with ample white space for mandatory labeling (origin, weight, best-before dates).

Materials & Construction

Constructed with 3-layer B-flute corrugated board as the core for higher crush resistance, better stacking performance, and enhanced protection—ideal for fruit boxes that may stack in cold storage or delivery trucks. The exterior is laminated with coated paper for superior print quality and matte lamination adhesion. Die-cutting and creasing are executed with high precision to produce sharp folds, clean straight walls, and precise lid-to-base alignment without flute crush or delamination. Each piece is formed separately, with final hard box assembly using glued seams and reinforced corners to ensure structural integrity.

Insert & Protection

A custom-molded plastic insert is fitted inside the base tray, precisely contoured to cradle individual fruits or hold fruit trays securely and prevent shifting. The plastic insert (food-grade PP or PET) provides additional cushioning, ventilation slots for airflow, and separation between fruits to minimize bruising, pressure marks, or juice leakage during transit. The smooth interior surface combined with the plastic insert maintains hygiene and presentation quality throughout the cold chain.

Unboxing Experience

The lid lifts off smoothly, revealing the fruits neatly arranged in the contoured plastic insert against the protective corrugated base. The matte laminated coated paper exterior with vivid four-color printing creates an immediate, fresh first impression that feels premium and appetizing upon arrival. The sturdy B-flute construction and thoughtful insert design deliver a careful, high-quality reveal that emphasizes freshness, care, and brand trust—qualities highly valued in fruit e-commerce packaging.

Customization Options

Box dimensions, lid height, plastic insert molding (shape, ventilation pattern, material), internal tray support, and printing layouts can be adapted to various fruit types, pack sizes, and cold-chain requirements. Corrugated flute type, coated paper weight, matte lamination finish, color vibrancy, and minimal branding accents remain fully adjustable. This supports production of custom corrugated boxes, corrugated packaging, custom corrugated shipping boxes, and sustainable e-commerce packaging solutions tailored for fresh produce fulfillment.

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