Custom Hexagon Rigid Box with 2 Layers and A Flid Lip wj002

Structure

This rigid box adopts a distinctive six-sided hexagonal form with a hinged flip lid that opens upward and secures via concealed magnets for smooth, reliable closure. The interior features two stacked layers: an upper tray for display items and a lower compartment for additional products or accessories. The design supports organized presentation—such as layered skincare sets, jewelry collections, confectionery assortments, or small gift kits—allowing sequential reveal, easy access, and efficient restocking in retail or gifting scenarios.

Materials & Construction

The box is constructed on 1500gsm greyboard for substantial weight, rigidity, and a premium hand feel, wrapped in 157gsm art paper. All six sides and lid panels are precisely die-cut and hand-assembled with mitred corners for seamless edges and perfect hexagonal alignment. The flip lid hinge is reinforced for repeated opening without fatigue. The dual-layer interior is divided by a rigid card tray, ensuring structural stability and clean separation between compartments. The construction maintains shape under normal retail handling and repeated use.

Insert & Protection

The upper layer is fitted with a custom die-cut card insert to securely position primary products, while the lower compartment offers open space or additional contoured slots for secondary items. Inserts prevent shifting during transport and provide gentle cushioning, protecting delicate contents from direct contact with rigid walls. The layout is fully adjustable for different product shapes, quantities, or protective needs (EVA, foam, flocked options available upon request).

Unboxing Experience

The flip lid lifts with a gentle magnetic release, immediately revealing the upper layer in a clean, framed presentation. Removing the upper tray exposes the lower compartment, creating a staged, multi-level reveal that feels deliberate and luxurious. The consistent white interior and exterior produce a serene, layered moment that emphasizes product quality and attention to detail, delivering a premium, quiet interaction aligned with high-end retail and gifting expectations.

Customization Options

Dimensions, hexagon side proportions, lid hinge placement, magnet strength, and insert configurations adapt to exact product requirements. Surface treatments are fully flexible: choose any color (Pantone-matched), finish (matte/gloss/soft-touch/metallic), paper stock (textured/specialty/metallic), and processes (hot foil stamping, embossing/debossing, spot UV, silk screen, reverse varnish). This white sample demonstrates the structure's versatility—your final version can feature any desired exterior color, finish, or graphic treatment to match your brand identity perfectly. OEM production in China supports precise execution of bespoke brand packaging solutions for retail, e-commerce, or gifting categories.

‍