5-layer B C flute flip lid corrugated Mailer Box ww023

Structure

This two-piece corrugated box consists of a separate base tray and lid, both formed from flat blanks with straight walls and no glue flaps for simple assembly. Developed as a dedicated e-commerce shipping container, the rectangular form accommodates diverse product categories—from apparel and home goods to small electronics, toys, and lifestyle items—while providing exceptional rigidity and stacking strength. The 5-layer BC-flute corrugation combines B-flute for cushioning and C-flute for higher compression resistance, making it ideal for heavier or fragile shipments in fulfillment centers and last-mile delivery.

Surface & Visual Design

The box is laminated with coated paper on the exterior, printed in full four-color CMYK to achieve a vibrant, solid orange-yellow tone with subtle gradients and clean brand graphics. The overall appearance is dominated by warm, energetic orange-yellow that conveys positivity, attention-grabbing shelf presence, and cheerful brand personality suitable for e-commerce merchants in fashion, lifestyle, or consumer goods. The coated paper surface receives full lamination for a smooth, protective finish that resists fingerprints, scuffs, light dirt, and handling marks during transit, enhancing color vibrancy and maintaining a fresh, premium look upon arrival.

Materials & Construction

Constructed with 5-layer BC-flute corrugated board as the core for superior crush strength, stacking performance, and impact protection—suitable for medium-to-heavy e-commerce shipments that require extra durability. The exterior is laminated with coated paper for high-resolution print quality and excellent lamination adhesion. Die-cutting and creasing are executed with high precision to produce sharp folds, clean straight walls, and precise lid-to-base alignment without flute crush or delamination. Each piece is formed separately, with final hard box assembly using glued seams and reinforced corners to ensure structural integrity during repeated handling.

Insert & Protection

Internal dimensions are sized for versatile e-commerce use, typically fitting polybags, mailer envelopes, bubble wrap, or direct product placement with minimal void fill. The BC-flute layers provide strong cushioning and compression resistance to protect contents from transit impacts. Optional die-cut corrugated partitions, corner protectors, or kraft paper void fill can be added to secure irregular items and prevent movement, maintaining package integrity from fulfillment center to customer doorstep.

Unboxing Experience

The lid lifts off smoothly, revealing contents in an orderly, protected state. The bright orange-yellow exterior with vivid four-color printing and smooth lamination creates an immediate, uplifting first impression that feels energetic and premium upon arrival. The sturdy BC-flute construction combined with the warm color tone delivers a confident, high-quality reveal that emphasizes brand vitality and care—qualities highly valued in modern e-commerce packaging.

Customization Options

Box dimensions, lid height, wall style, internal divider layouts, and printing configurations can be adapted to different e-commerce product categories and order profiles. Corrugated flute combination, coated paper weight, orange-yellow tone intensity, lamination finish, and minimal branding accents remain fully adjustable. This supports production of custom corrugated boxes, corrugated packaging, custom corrugated shipping boxes, and sustainable e-commerce packaging solutions tailored for high-volume fulfillment.

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